Our Location
Qingchuan Road 1#, Xieqiao Town, Haining City, Jiaxing City, Zhejiang Province, China 314400
How is the corduroy coming from?
To manufacture superior quality fabrics for most varieties, We start with superb microfibre that meet the highest technical standards anywhere in the world. The first step in corduroy production involves the analysising, strething, beeming and warp knitting. At our mill, this is accomplished on new high speed Karl Mayer Machine made in Germany.
Knitting
To manufacture superior quality fabrics for most varieties, We start with superb microfibre that meet the highest technical standards anywhere in the world. The first step in corduroy production involves the analysising, strething, beeming and warp knitting. At our mill, this is accomplished on new high speed Karl Mayer Machine made in Germany.
Pile Cutting
The uncut greige fabric is then transferred to the pile processing department. Here, the cord or pile is cut on pile cutting machines. The smooth rotary blades accurately cut the pile or loop in the fabric. The number of wales determines the number of cutting operations required on the fabric.
Brushing
Dyeing & Finishing
The cut fabric is then processed on a brushing range. A series of needle lift the pile of the fabric to produce the characteristic corduroy look.
Wanjie has mastered the process of dyeing and finishing in-house. All the auxiliaries and dyes used are Azo-free as well as Okeo- 100 certified. All the incoming raw materials have to pass stringent quality tests to be approved for the process. The finished product is meticulously tested in conformance with the necessary AATCC and ISO test standards.
Fabric Inspection
At Wanjie, Quality is an integral part of our commitment to produce world-class fabrics. We follow the American 4 Point inspection standard. The fabric is rolled on advanced machines, shrink-wrapped and ready to be dispatched to the final customer either as Greige, PFD or as dyed fabric